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Powertrain

In the area of the engine and transmission development, consultens Technologies is THE partner with extensive expertise.


Examples

Engine block, Cylinder Head, Valve cover, Turbocharger and Compressors
Crankshaft- und Valve drive incl. ancillaries, Housing parts and bearing elements
Single- and multi part oil sumps
Oil- and coolant piping
Shields and protective covers
Clips and brackets

Business Areas

Target throughout all of our business areas is Premium-Lightweight-Engineering
• Lightweight during concept, design and production
• Consideration of several lightweight materials in the design process
   e.g. aluminum, magnesium, titan, composites.
• Lightweight system construction

To meet these development objectives, the following tools are available:

CAD

construction
Optimization
Innovation

creo elements/pro 5.0
(Pro/Engineer WF IV)
Catia V5-R24

MBD

Kinematic
Dimensioning and -optimization
Migration of Subsystems

ADAMS/CAR
EVITA, SPICA
FEM Consistency Analysis
Vibration Analysis
Topology Optimization
Hypermesh / Optistruct
ABAQUS / Nastran
ANSA
Pro/Mechanica
Catia V5 FEM

Services

Our history and extensive experience of our employees guarantee comprehensive expertise in various disciplines for your projects, such as:

• Package analysis
• Concept studies
• Tolerance analysis
• Installation-, space- and clearance studies
• Kinematic dimensioning and development, creation of templates
• Topology- and Structure optimization    
• Part development and optimization
• Static strength analysis (linear/non-linear)
• Dynamic stiffness analysis and vibration simulations
• Thermography
• Screw force calculation and -dimensioning
• Validation and verification of axle models
• Patent system
• Project Management, coordination of suppliers and series supervision

Especially for composite developments we offer additional services:
• Calculations and optimizations
• Method development
• Modeling of application of forces in composites with Solid-Elements for
   local damage evaluations
• Use of optimization-tools to calibrate composite crash models on the
   basis of experimental data
• Programming of user defined subroutines for extended outputs and
   extended failure criteria


According to your specifications the work will be performed either at consultens or directly in your development teams on site.

Other

Development of methods for composite-optimization on complete vehicles
Calculation and optimization of:
• FRP (Fibre-Reinforced-Plastics) roof panels
• FRP front mask carriage bodies
• FRP seat shells
• CNG-Tanks

Company Development

The continuously positive development of consultens Technologies since its founding in 2001, can be traced back to the solid base, the future-oriented approach and the highly dedicated development team.
Difficult economic situations are always moderated by the forward-looking company policy and thus secure the jobs in an excellent business environment.
This planning reliability is highly respected by our customers as well as our colleagues.

       

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